Coal-based honeycomb activated carbon

The Coal-based honeycomb activated carbon is manufactured from powdered activated carbon and binding agents and is suitable for this application.

1.Production Process: Base carbon pulverization, mixing, extrusion molding, drying, calcination or activation, cutting, dedusting, and quality inspection.

2.Product Features: Open-channel structure with low pressure drop, modular loading, and suitability for high-airflow systems.

3.Product Functions: Used for VOCs and odor control in high-airflow exhaust systems in painting, printing, electronics, and chemical processing facilities.

4.Main Series: Coal-Based Honeycomb Activated Carbon, available in 100-cell, 625-cell, 1600-cell, and other configurations, with standard and water-resistant versions. The iodine value or benzene adsorption performance is determined according to the specific exhaust gas composition. Suitable for VOCs and odor control in high-airflow exhaust systems in painting, printing, electronics, and chemical processing facilities.

5.Product Dimensions: The standard size is 100×100×100 mm. Other available sizes include 100×100×50 mm and 50×50×100 mm. Custom dimensions are also available upon request.

6.Customization Services: Dimensions, cell count, water resistance, compressive strength, iodine value, and benzene adsorption performance can be customized according to customer requirements.

7.Management Certifications: ISO 9001, ISO 14001, and ISO 45001.

8.Drinking Water Qualification: Coal-based granular activated carbon for water purification has obtained a drinking water hygiene and safety permit from Shanxi Province, China.

9.Technical Patents: Activated Carbon Purification Equipment for Water Treatment; Patent No.: ZL 2023 2 1056124.2.

10.Scientific & Technical Awards: Team members have received the Grand Prize for Scientific and Technological Progress under the Ministry of Education's Outstanding Scientific Research Achievement Awards for Higher Education Institutions, as well as the Second Prize for Scientific and Technological Progress from China North Industries Group Corporation (NORINCO Group).

11.Third-Party Audit: Supplier audit conducted by Bureau Veritas.

12.Sample Service: Free samples are available upon request.

13.Product Packaging: Packed in cartons. For the 100×100×100 mm specification, each carton contains 18 pieces. A total of 56 cartons make up 1 cubic meter, containing 1,008 pieces.

Coal-based honeycomb activated carbon is characterized by a large specific surface area, low resistance to airflow, a well-developed microporous structure, high adsorption capacity, and a long service life; it is widely used in air pollution control. The honeycomb activated carbon adsorption method involves bringing waste gas into contact with porous activated carbon—which possesses a large surface area—thereby adsorbing pollutants from the gas and achieving purification. At an airflow velocity of 2 meters per second, the flow resistance is less than 80 Pascals.

Clients may provide a test report for heavy metal content, or send us samples for analysis.

Coal-Based Honeycomb Activated Carbon for Industrial Air Purification

Coal-based honeycomb activated carbon from Shanxi Xinhuasheng Carbon Manufacturing delivers exceptional performance for industrial air treatment. With over 60 a long time of R&D skill and 20+ a long time of generation encounter, we offer high-performance items highlighting iodine numbers up to 900mg/g, CTC assimilation of 15-60%, and particular surface zone surpassing 1100m²/g. Our honeycomb carbon accomplishes weight drop underneath 450Pa and adsorption proficiency over 90%, making it perfect for offices preparing wind current over 10,000m³/h with VOC concentrations beneath 200mg/m³.

What Makes Our Honeycomb Carbon Different?

Our product solves critical challenges you face in industrial waste gas treatment.

Energy Efficiency You Can Measure

Traditional granular carbon systems consume excessive power. Our honeycomb design reduces fan energy consumption by approximately 20%. The low-resistance structure keeps your operational costs down while maintaining superior purification performance.

Space-Saving Engineering

Why waste valuable floor space? A single adsorption tower using our honeycomb carbon handles what would typically require multiple granular carbon towers. You'll reduce equipment footprint by up to 50% while processing the same air volume.

Consistent Performance Under Pressure

The precisely formed honeycomb channels ensure stable airflow distribution. With mechanical strength exceeding 90%, the structure withstands continuous operation without breakage or performance degradation. Your system runs reliably, day after day.

Designed for Your Industry Needs

Whether you operate spray painting lines, printing facilities, electronics manufacturing, or chemical plants, this coal-based honeycomb activated carbon adapts to your requirements. It excels in removing formaldehyde, benzene, toluene, and various organic compounds from industrial exhaust streams.

Technical Specifications

Common Technical Specifications

1. Iodine Value: Iodine value refers to the amount of iodine adsorbed by 1 gram of activated carbon from a 0.1 mol/L iodine solution, expressed in milligrams per gram (mg/g). It is commonly used as an important indicator of the adsorption capacity of activated carbon.

2. Specific Surface Area: Specific surface area refers to the total surface area of all particles contained in a unit mass of material.

3. Carbon Tetrachloride Adsorption Value (CTC): CTC is commonly used as an indicator of the adsorption capacity of activated carbon for organic gas molecules.

4. Benzene Adsorption Rate: Benzene adsorption rate is commonly used to evaluate the adsorption capacity of activated carbon for small organic molecules.

Technical Specification Table

Note: Our company can develop and manufacture water-resistant honeycomb activated carbon according to customer requirements.

Key Performance Advantages

Large Contact Surface Area

With a specific surface area exceeding 1100m²/g, our honeycomb carbon provides extended contact time (1-2 seconds) between pollutants and adsorption sites. This translates to consistently high removal rates even at low VOC concentrations.

Uniform Honeycomb Structure

Precision manufacturing creates consistent cell channels throughout each block. This uniformity ensures even airflow distribution and predictable adsorption performance across your entire system.

Catalyst Carrier Capability

Need catalytic combustion functionality? The integral honeycomb structure serves as an excellent carrier for catalyst loading. The uniform distribution improves catalytic reaction efficiency for enhanced VOC destruction.

Customization for Large-Scale Projects

We offer extended sizes like 100×100×200mm for ultra-large airflow systems. Our technical team works with you to specify the optimal configuration for your facility's unique requirements.

Applications Across Industries

Industrial Manufacturing

• Spray painting and coating operations
• Electronics assembly and soldering fumes
• Plastic molding and extrusion
• Printing and packaging facilities

Chemical Processing

• Pharmaceutical production exhaust
• Chemical synthesis waste streams
• Petrochemical refinery emissions
• Coking plant gas treatment

Environmental Protection

• Waste incineration dioxin removal
• Power plant desulfurization systems
• Indoor air purification for commercial spaces
• Municipal wastewater treatment odor control

  

   

Why Choose Xinhuasheng Carbon

Proven Technical Heritage

Our collaboration with Tsinghua University, Chinese Academy of Sciences, and leading research institutions ensures you receive defense-grade technology adapted for commercial applications.

Quality Certifications

We maintain ISO 9001, ISO 14001, and ISO 45001 certifications, plus China sanitary licenses for water-related products. Every batch meets strict quality standards.

Rapid Delivery Capability

With annual production capacity of 45,000 tons across four manufacturing bases, we maintain substantial inventory. Standard orders ship within 7-15 days, with urgent orders available in as little as 3 days.

Comprehensive Support

Our technical team provides solution design, on-site assessment, and 24/7 engineering support. We stand behind our products with a 12-month warranty and free replacement for non-human damage.

Frequently Asked Questions

What is product and how does it differ from granular carbon?

The product is manufactured from premium Jurassic anthracite coal combined with binders, then extruded into a structured honeycomb form (typically 100 cells per 100×100×100mm block). Unlike granular carbon suited for smaller airflow and higher concentrations, honeycomb carbon excels at large-volume (>10,000m³/h), low-concentration (<200mg/m³) VOC treatment applications. The structured channels provide lower pressure drop and more uniform contact with pollutants.

Which businesses and applications advantage most from this product?

Primary applications incorporate large-scale mechanical ventilation frameworks in shower portray, printing, hardware fabricating, and carpentry offices where wind current surpasses 10,000m³/h. It's too compelling for indoor discuss decontamination in commercial buildings like shopping shopping centers, metro stations, and airplane terminals. Furthermore, the honeycomb structure serves as an amazing catalyst carrier for VOC catalytic combustion reactors, making it profitable for progressed emanation control systems.

What particular issues does honeycomb carbon illuminate compared to other filtration media?

It addresses four basic torment focuses: To begin with, it decreases weight drop to beneath 500Pa, cutting fan vitality utilization by 20% compared to granular frameworks. Moment, the expansive particular surface range (1000m²/g+) and amplified contact time (1-2 seconds) accomplish over 90% adsorption effectiveness. Third, single towers handle streams requiring numerous granular carbon towers, sparing significant floor space. Fourth, as a catalyst carrier, it guarantees indeed catalyst conveyance for moved forward response proficiency in oxidation systems.

Can you customize determinations for our particular requirements?

Absolutely. We offer full customization counting pore structure, surface range, stacked components, item measurements, and indeed cinder substance levels underneath our standard 8%. Our R&D group collaborates with you to plan arrangements assembly your correct execution targets and compliance prerequisites, whether for FDA, CE, or REACH measures. Amplified sizes like 100×100×200mm are accessible for ultra-large wind current systems.

What is your ordinary conveyance timeline and scope area?

Standard orders transport inside 7-15 days, customized orders inside 15-30 days, and critical orders can be sped up to 3 days depending on determination and amount. We give across the country conveyance in 3-7 days inside China, with worldwide shipping through ocean, discuss, or rail. All shipments incorporate moisture-proof defensive bundling, real-time following, and full traditions clearance bolster for universal orders.

Get Your Custom Solution Today

Ready to improve your air treatment efficiency? Contact our technical team at greta@carbonxinhua.com for personalized solution design and Coal-based honeycomb activated carbon quotation.